Changzhou Chuangke Drying & Granulating Equipment Co., Ltd
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Paddle Dryer
【Brief】:Paddle Dryer for high moisture material drying, such as paste, sludge, dye, etc
【Series】:Dryer
 Equipment Characteristics
1. Paddle dryer has low energy consumption: Owing to the indirect heating and no air carrying away heat, and the insulating layer installed on the outer wall of drier, for slurry material, to evaporate 1 kg water only needs 1.2 kg steam vapor.
2. Paddle dryer has a low construction cost: As the unit effective volume owns huge heat transfer surface, this will shortens the processing time. The equipment size becomes smaller, thus less building area and space are required for the paddle dryer.
3. Paddle dryer has a wide range material processing: Utilizing different hot mediums can not only process heat-sensitive material but also material requiring to be processed at high temperature. The common mediums utilized are steam, heat conduction oil, hot water, as well as cooling water etc. The dryer can be operated continuously or intermittently. It is widely utilized in many kinds of industries.
4. Paddle dryer has less environmental pollution: Without hot air, there is no material powder dust. The evaporation capacity of material solvent is very small and so it is easy to handle with. For polluted material or solvent required to collect, a closed-system can be applied.
5. Paddle dryer has a low operation cost: When in normal operation, only require one man one hour per day. With low speed agitation and reasonable structure, the equipment wears and tears so little, and the maintenance costs are very low.
6. Paddle dryer has a stable operation: Owing to the special compression, expansion and agitation function of paddle blades, the material grains touch the heat-transfer area thoroughly. Within the axis directions, the temperature, moisture, and mixture grads of the material are very small so as to guarantee the stability of the process.
Applications Field
The paddle dryer has been successfully applied in the industries of food, chemical, petrochemical, dyestuff and industrial sludge etc. The characteristics of heat-transfer, cooling, agitation make it possible to realize the following unit operations: calcining (at low temperature), cooling, drying (solvent collecting), heating (melting), reacting and sterilizing. The agitating blades are utilized as heating surface which increases the heat transfer area of the unit effective volume. The processing time, in most cases, is therefore dramatically reduced. The heat-transfer surface of the wedge paddle blade also has the self cleaning functions. Compression, expansion and agitation functions of paddle blades can mix material uniform distribution. Material flows in axial direction as “plug flow”. The temperature, moisture, and mixture grads of the material are very small within axial range.
1.(Ca2SO4·2H2O)、(Ca2SO4·1/2H2O)、(NaHCO3)(Na2CO3)。Hollow paddle dryer can realize low temperature calcinations by utilizing heat conduction oil. For example dihydrate calcium sulphate (Ca2SO4.2H2O) can be converted to calcium sulfate hemihydrate (Ca2SO4.1/2H2O).Sodium bicarbonate (NaHCO3) can be converted to pure alkali (Na2CO3).
2. By adding cooling medium, such as water, refrigerated brines, the paddle dryer can be utilized for cooling. For example, utilizing paddle soda cooling machine instead of old type air soda cooling machine economize the processing device of energy and tail gas and reduce the operation costs. The paddle dryer can also be utilized to cool titanium, nickel iron alloy powder and all kinds of powder granular materials. Material in single the paddle dryer can be cooled from temperature of 10000C to 400C.
3、Drying, one of the most important applications, without utilizing hot air, can make it in a ideal state to collect solvent, control energy consumption and environment protection. The paddle dryer is especially applicable to solvent collecting, material of easy oxidation, flammable and hot sensitive. The paddle dryer is widely applied in industries of fine chemical, petrochemical, dyestuff, etc.
4、In axial range, the uniformity of temperature, moisture and mixture gradient makes the paddle dryer be utilized to heat, melt or react some solid material. The paddle dryer is applied in fields of compound fertilizer and denaturated starch. The paddle dryer can be utilized to sterilize food and flour. The large heating area within the unit effective volume quickly heat material to the temperature of sterilization. Long heating time which can cause material changes can be avoided.
Material Applicable
Petrochemical Industry:Polyolefin powder, panlite, high and low density polytene, linear low density polytene, polyacetal , nylon6, nylon66, nylon12, acetate fiber, polyphonyl sulfide, propenyl resin, engineering plastic, polyvincyl chloride, polyving akohol, polystyrene, polypropylene, polyester, polyformaldehyde, styreneacrylonitrile copolymer, polytene and propylene copolymer.
Environment Protection Industry:PTA sludge, electroplating sludge, boiler soot, waste residue from pharmaceutical factory, waste residues from sugar refinery, waste residues from gourmet powder factory, and coal ash.
Feedstuff Industry:soy residue, bone forage, lees, food remnant, apple residue, orange peel, bean dregs, chicken bones forage, fish mean, feed additives, biological residue
Food Industry:starch, coca niblet, salt, denaturated starch and drugs.
Chemical Industry:Soda ash, azophoska, kaolin, bentonite, white carbon, carbon, ardealite, sodium fluoride oxide, nitrate of lime, magnesium carbonate, sodium cyanide, aluminum hydroxide, barium sulfate, hydrofoil, dyestuff, molecular sieve, saponin.
Specifications
Model 1.6W 3W 4W 5W 6W 7W 8W 9W 10W 11W 12W
Heat Transfer Area m2 2.7 9 13 18 24 29 36 41 48 52 62 68 73 81 87 95 110
Effective Volume m3 0.06 0.32 0.59 1.09 1.53 1.85 2.42 2.8 3.54 3.96 4.79 5.21 5.78 6.43 7.39 8.07 9.46
REV Range r.p.m 15-30 10-25 10-25 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 10-20 5-15 5-15 5-15 5-15 5-10
Power kw 2.2 3.8 5.5 7.5 11 11 15 15 30 30 45 45 55 55 75 75 95
Width A mm 306 584 762 940 1118 1118 1296 1296 1474 1474 1651 1652 1828 1828 2032 2032 2210
Overall Width B mm 736 841 1066 1320 1474 1474 1676 1676 1854 1854 2134 2134 2286 2286 2438 2438 2668
Length C mm 1956 2820 3048 3328 3454 4114 4115 4724 4724 5258 5410 5842 5461 6020 5537 6124 6122
Overall Length D mm 2972 4876 5486 5918 6147 6808 6960 7570 7772 8306 8865 9296 9119 9678 9119 9704 9880
Distance between Feed Inlet and outlet E mm 1752 2540 2768 3048 3150 3810 3810 4420 4420 4954 4953 5384 5004 5562 5080 5664 5664
Center Height F mm 380 380 534 610 762 762 915 915 1066 1066 1220 1220 1220 1220 1220 1220 1220
Overall Height G mm 762 838 1092 1270 1524 1524 1778 1778 2032 2032 2362 2362 2464 2464 2566 2566 2668
Steam Inlet N inch (2)3/4 (2)3/4 (2) 1 (2) 1 (2) 1 (2) 1 (2) 1 (2) 1 (2)11/2 (2)11/2 (2)11/2 (2)11/2 (2)11/2 (2)11/2 (2) 2 (2) 2 (2) 2
Water Outlet O inch (2)3/4 (2)3/4 (2) 1 (2) 1 (2) 1 (2) 1 (2) 1 (2) 1 (2)11/2 (2)11/2 (2)11/2 (2)11/2 (2)11/2 (2)11/2 (2) 2 (2) 2 (2) 2

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